This new engine will be mounted on a variety of 125cc scooters to be sold in many countries around the world and is planned for global rollout starting from 2012.
This new engine was developed to offer highly convenient and attractive 125cc scooters, a vehicle used by many customers for commuting in various countries around the world, while reducing CO2 emissions on a global scale, through the further enhancement of engine performance and fuel economy.
Development was performed to meet these requirements:
- Powerful output and greater durability with an emphasis on practicality
- Excellent fuel efficiency suitable for the next-generation global-standard engine
- Contributing to CO2 reduction on a worldwide scale by applying to global models
- Realizing an affordable price
Main Features of the New EngineAdoption of a wide range of low-friction technologies
- Offset cylinder reduces friction caused by the contact between the sliding piston and the cylinder.
- Piston weight has been thoroughly reduced through CAE analysis.
- A spiny sleeve with minute spines on the outer surface of the cylinder sleeve has been adopted to reduce oil consumption and improve cooling performance.
- A shell-type needle bearing is used for the rocker arm shaft to reduce friction.
- Smaller and lighter rollers together with an optimized cam profile and valve spring load.
- Radiator core with high cooling efficiency has been adopted (approximately 1.5 times the efficiency of current models). This enables a smaller and lighter cooling fan on the back of the radiator and reduces friction loss by approximately 30%.
- Transmission oil capacity is reduced 25% compared to current 125cc engines through modifications inside the transmission case in order to lower the oil agitation loss.
- Bearings for each of the three axes in the transmission unit are exclusively designed according to the load received, resulting in an optimal set of specifications that lessen the rolling resistance inside the bearings. Friction loss has been cut by approximately 20% compared to the current engine (when running at 50km/h).